Predictive Maintenance Training: 2 Days

Condition–Based & Predictive Maintenance: Techniques & Management Training Course Predictive Maintenance Training
By Peak Success Abundance
Service & Maintenance:

Condition–Based & Predictive Maintenance: Techniques & Management

“An important and critical roles to optimize overall plant expenses and production cost.”

By Peak Success Abundance


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Contact Customer Service +603-4270-3064
+6016-5488-336
Email Customer Service info@peaksuccessabundance.com
Course Title:
Condition–Based & Predictive Maintenance: Techniques & Management
Training Category:
Manufacturing Operations
Duration:
2 Days
Target Audience:
The following selected participants should attend this course:
  • Maintenance Engineer/ Superintendent/ Supervisor
  • Rotating Engineer/ Superintendent/ Supervisor
  • Power Plant Engineer/ Superintendent/ Supervisor
  • Manufacturing Manager
  • Technicians, Technical assistants, Technologists, Executives,
  • Engineering Support Personnel & Engineers - all who wants to add knowledge and interest in the above subject.
For In-house Training
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For Other Inquiries
Contact Peak Success Abundance
Contact customer service +603-4270-3064
+6016-5488-336
Email customer service info@peaksuccessabundance.com
Delivery Methods
  • Language: English
  • PowerPoint Presentation
  • Workshop
  • Group Discussion
  • Presentation Handouts
  • Reading Materials
  • Video Presentation
  • Lecture
  • Case Studies
  • Demonstrations
  • Certificate of Participation
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Course Introduction ›

Today, diesel engines and reciprocating compressors are the most common equipment used in many industries. Having periodical monitoring allows operator to observe and predict potential failure in the earlier stage. The continuous information and monitoring will enable operator to monitor possible early failure trends and to aid predicted failure. Predictive maintenance is the 3rd generation of maintenance method. It plays an important and critical roles to optimize overall plant expenses and production cost.

Course Objectives ›

In this 2-day seminar, participants will learn how to do predictive and preventive maintenance properly. The participants will also review the actual case studies withdrawn from relevant industries.

Course Outline ›

DAY 1

1. BASIC THEORY OF PREDICTIVE MAINTENANCE METHOD

  • Conditions monitoring as part of predictive maintenance
  • Performance trending analysis as back bone of predictive maintenance
  • Root cause of engine failure related to predictive maintenance
  • Parameter of operating conditions related to predictive maintenance

2. PREDICTIVE MAINTENANCE OF LUBRICATION SYSTEM

  • Monitoring lubrication system & lubricating oil
  • Lubricating oil performance analysis in predictive maintenance analysis

3. VIBRATION ANALYSIS

  • Data acquisition and time wave form analysis
  • Orbit analysis
  • Amplitude analysis Vs time
  • Phase analysis
  • Data interpretation
  • Continuous monitoring and diagnosis
  • Vibration on reciprocating engines

4. RECIPROCATING ENGINES PREDICTIVE MAINTENANCE

  • Condition monitoring
  • Advantage of program
  • Reliable detection to increasing disturbance
  • Determine condition and mechanical performance
  • Information to support knowledge of detected components behavior
  • Cost effective implementation
DAY 2

5. PREDICTIVE MAINTENANCE OF RECIPROCATING COMPRESSORS

  • Decrease pressure Vs crank angle curve
  • Decrease pressure Vs volume curve
  • Analysis of P-T and P-V curves
  • Analysis of vibration pattern
  • Analysis of lubricating oil
  • Problems finding and diagnosis

6. PREDICTIVE MAINTENANCE OF DIESEL ENGINES

  • Decrease pressure Vs crank angle curve
  • Decrease pressure Vs volume curve
  • Analysis of P-T and P-V curves
  • Analysis of vibration pattern
  • Analysis of lubricating oil
  • Problems finding and diagnosis

7. PREPARATION OF PREDICTIVE MAINTENANCE ORGANIZATION

  • Program preparation, Define approach and goal setting
  • Action plan of implementation, set up checklist and procedure

8. CASE STUDIES

  • Predictive maintenance of large diesel engines at PT. PLN Batam & Riau, PT. Semen Padang, PT. Tambang Timah.

Contact us now ›

  • Course content customization
  • In-house training request
  • Available public program
  • Consultation services
  • Other inquiries
Contact Customer ServiceCall : +603-4270-3064, +6016-5488-336
Email Customer Service E-mail : info@peaksuccessabundance.com

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